The digitalization of processes in industry with ADMIN4.0 opens up opportunities for innovation and space for solutions that increase efficiency, economy and quality. The demands placed on operators require the automation of their activities, whether by replacing them with autonomous technology or by making them more efficient. Passive methods of automation and control in the manufacturing industry provide data and information for the analysis of the human factor, and the active ones directly influence its activity by indirectly controlling the production process or by controlling it. One such solution is the ADMIN4.0 assisted digital manufacturing tool, which combines the skillful hands of a human with the precision of a machine to provide both passive and active elements of automation and control of the manufacturing.

ADMIN4.0 is designed primarily for manufacturing across the industrial spectrum, where it assists in demanding workflows, solves quality issues and sets up efficient processes in conjunction with the human factor:

  • Streamlining production processes
  • Improving product quality and customer satisfaction
  • Reducing demands on workers and introducing workers into production
  • Reducing the cost of complaints and repairs

ADMIN4.0 is a powerful tool for a wide range of industries:

  • Assembly production
  • Mechanical industry
  • Construction industry
  • Wood processing industry
  • Paper industry
  • Warehouses
  • and others.

Comparison of the ADMIN4.0 automated manufactory with other production technologies

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Digitization SOFTWARE PACKAGE ADMIN4.0

A user program allowing configuration of functional solutions without programming knowledge. It provides a comfortable setup of efficient and control processes for the manufacturing in the areas of manual production, product control, warehousing and safety.

Its main functional elements include:

  • Visual guidance by video-projector or laser projector
  • 2D and 3D image processing and visual quality inspection
  • 3D object scanning and shape analysis
  • Workplace material flow control and inventory management
  • Robotics and configuration of robotic arms in cooperation with humans
  • Recording, analysis and processing of production data

Allows all functionalities to be combined into a single unit to create procedural programs for an interactive work experience. Working with data and other advanced features allows you to create and optimize efficient production processes. Customising the functioning to your requirements is of course also included.

What more does ADMIN4.0 offer?

  • Procedural control of one or more processes at a time
  • Combining functions and merging them into a single functional unit
  • Full-featured 2D and 3D CAD environment and support for DXF and STL files
  • Linking functions in a coordinate system using CAD
  • Automatic generation of control programs using predefined input data
  • Connection of peripherals such as electronic and digital tools, RFID, barcode readers, printers, etc…

Main features

Pick to Light system and material flow

Camera quality control

3D surface scanning

Visual guidance

Robotic equipment

Linking functions in a coordinate system using the CAD environment

Extensibility

Card readers

Barcode scanner

Printing

Digital tools

IO, PLC, SQL, ERP, MES, WMS connectivity

Hand Tracking

Data

Remote control via Android

Storage and visualisation of production data

Automatic generation of production programs

Application options

The visual projection capabilities with ADMIN4.0 help operators with work guidance, handling or displaying technical drawings for machining and also provides the workplace with information and safety marking. The connection with computer vision allows to create interactive work procedures with the operator in the main task, to check the quality and correctness of the execution or to adapt the projections to the changing position of the objects. By using UniBox for light guidance to materials within the workplace, replenishment or picking in warehouses, you can create a comprehensive digital workplace with a wider material flow infrastructure. The digital workplace ADMIN4.0 configured in this way can serve as a training workplace for easier introduction of operators into production, creation of digital production or implementation of the production line by its revitalization with new technologies.

The connection with a robotic arm will allow to create a robot-human connection and to relieve the operator of monotonous work or to create dynamic handling or inspection operations. Collecting and processing data from all processes is a necessity, and analysing it remotely from the comfort of the office only adds to the feeling of control over production.

ADMIN4.0 - ASSISTED DIGITAL MANUFACTURING IN INDUSTRY 4.0

All SmartVision products are built on the ADMIN4.0 platform and the entire functionality of the solutions is user-configured in the ADMIN4.0 environment. The program is designed so that even a user with minimal experience can create a custom solution using ADMIN4.0. The ADMIN4.0 platform concentrates a number of modules that can be used to build the right solution.

ADMIN4.0 | WorkManager

The ADMIN4.0 platform is divided into a runtime environment and a configuration environment (studio). From the operator’s point of view WorkManage is the work environment associated with the ADMIN4.0 workplace and represents and executes the procedural program configured for the workplace. It displays information about the current production step as text and visualization, measures the time of each step and compares it with the expected time, and visualizes the workflow in a graph.

WorkManager is the platform of each ADMIN4.0 workplace, which autonomously executes the procedural program and provides the basic functions for its configuration, with extensions for additional function modules or functional solutions.

WorkManager is divided into Basic, Smart and Pro versions according to the required functionality and the expandability by modules. It is therefore configurable to most easily combine value and required functionality.

Specification ADMIN4.0 | WorkManager Basic

Procedural extension to WorkManager Basic

Supported devices beyond WorkManager Basic:

  • Projections with one or more Render4 devices (Guide module)
  • Vector4 single-device projections (Laser module)
  • 2D camera inspection applications and single-camera object position detection (Vision module)
  • 3D camera/scanner inspection applications with one device (Vision/Scan module)
  • Robotic control (Robot module)
  • Hand Tracking and workplace hand and manipulation control
  • Android app for remote control

Specification ADMIN4.0 | WorkManager Smart

Data extension for WorkManager Smart

Supported devices beyond WorkManager Smart:

  • Projection with one or more Vector4 devices (Laser module)
  • 3D camera/scanner inspection applications with one or more devices (Vision/Scan module)
  • Robotic control with dynamic trajectory generation (Robot module)
  • Option to install in an electrical cabinet for industrial applications with I/O support
  • Automatic data processing for easy and fast creation of procedural programs from CAD drawings or models (ADP)
  • Creation of programs using patterns (Wizard)
  • Storage of production data in SQL and visualization from remote access via WEB server
  • Connection to a remote server, SQL database or MES / ERP system
  • C++ API library for communication with ADMIN4.0

Špecifikácia ADMIN4.0 | WorkManager Pro

Data extension for WorkManager Smart

Supported devices beyond WorkManager Smart:

  • Projection with one or more Vector4 devices (Laser module)
  • 3D camera/scanner inspection applications with one or more devices (Vision/Scan module)
  • Robotic control with dynamic trajectory generation (Robot module)
  • Option to install in an electrical cabinet for industrial applications with I/O support
  • Automatic data processing for easy and fast creation of procedural programs from CAD drawings or models (ADP)
  • Creation of programs using patterns (Wizard)
  • Storage of production data in SQL and visualization from remote access via WEB server
  • Connection to a remote server, SQL database or MES / ERP system
  • C++ API library for communication with ADMIN4.0

ADMIN4.0 modul | Vision

Allows you to work with computer vision and link it with other ADMIN4.0 functions to create interactive and autonomous procedures for quality control, design inspection, position detection, object recognition and more…

Specification

  • Computer vision functions with 2D and 3D camera
  • Camera image calibration and 3D coordinate calibration in space
  • Interfacing with CAD and working in coordinate system
  • Inspection functions: color, shape analysis, intelligent inspection, neural network, 3D inspection
  • Object position detection using: 3D model, 2D curves, ARUCO markers

ADMIN4.0 modul | Scan

3D scanning of the surface of objects allows detailed analysis of the shape and correctness of the design with high precision and reference analysis using a 3D model.

Specification

  • 3D scanning and analysis with 3D camera and scanner
  • 3D shape scanning and analysis
  • Checking deviations of scanned shapes against reference model
  • Interfacing with CAD and working in a coordinate system

ADMIN4.0 modul | Guide

Image projection using the Render4 video-projector. Projection of raster graphics, patterns, safety signs and creation of visual guidance.

Specification

  • Support for Render4 video-projector and other raster projectors
  • 3D coordinate calibration in space
  • Internal projector calibration function
  • Interface with CAD and work in coordinate system
  • Projection of DXF curves, graphic images and patterns, video instructions and animations
VIzuálne navádzanie v stavebníctve

ADMIN4.0 modul | Laser

Image projection using Vector4 laser projector. Projection of precise vector graphics, technical drawings, patterns and guidance signs.

Specification

  • Support for Vector4 laser projector
  • 3D coordinate calibration in space
  • Internal projector calibration function
  • Automatic re-calibration with Corner Cubes
  • Interface with CAD and work in coordinate system
  • Projection of vector graphics, curves and DXF

ADMIN4.0 modul | Robot

Robotic control for Universal Robots and their configuration. Create applications for operator support on the workplace, object manipulation and positioning, or robotic vision.

Specification

  • Support for one robotic arm Universal Robots UR3, UR5 and UR10
  • Easily create trajectories and control the Universal Robots robotic arm
  • Interfaces with procedural control and other ADMIN4.0 features

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