Bolo nám potešením privítať Vás v Pavilóne DIGITAL FACTORY brnenského výstaviska a predstaviť vám riešenia reprezentujúce víziu SmartVision o modernom priemysle. Pripravili sme si pre vás ukážku asistovanej výroby, pracovisko inšpekcie kvality a integráciu systému kvality do pracovného prostredia.
Do you have a unique idea for digitizing your workplace? Get inspired and create a customized one with ADMIN4.0.
Full-featured CAD environment
The ADMIN4.0 working environment is a CAD and 3D environment that allows working with 2D curves as well as 3D models, defining visual guidance respecting the location in space as well as camera inspections or object position detection. Thanks to CAD, all functionalities are connected in one functional unit and form an interactive working map in a simple way.
Product position recognition
The ADMIN4.0 system allows the camera to detect the position of objects in the work area and dynamically adapt visual guidance or quality inspections to the actual position of the product. Position detection can be easily created using a 3D model, 2D curve or photo of the object.
The projection of the image onto the product or predefined locations in the workspace allows you to visualize the work tasks and thus allow the operator to facilitate his work during demanding assembly tasks and eliminate possible errors caused by the operator. The ADMIN4.0 system supports graphic projection with the Render4 video projector as well as vector projection with the Vector4 laser projector.
Pick to Light
The control of the assembly material on workplace and its active involvement in the process is an essential element in the management of the warehouse-workplace material flow and the assembly itself. The UniBox Pick to Light system is a positional marking of the material with a light for the selection of the components of a given assembly operation, the replenishment of the material from the warehouse and the timely dispatch of the request for replenishment. The UniBox module not only displays numbers, but also graphical information in the form of information symbols. It allows to connect a material counter, a light tube and other devices.
Operator hand control and handling
The ADMIN4.0 system monitors the operator, their hand position and material handling using a 3D camera, all to completely eliminate operator-induced errors. Whether the operator has taken the right tool from the work area or the right material for the assembly operation, everything is always under control.
Inspection and visual control
The ADMIN4.0 system allows you to create quality control camera functions and use them to check the correct execution of a task or the entire product. In conjunction with visual guidance, it allows individual operations to be conditioned on correct execution. The choice ranges from basic inspection functions to learned neural network inspections. A process set up in this way completely eliminates the error rate of the final product.
Digital tools and extensions
Data processing and analysis
Process and production data and its analysis is a powerful tool in setting up an efficient process and uncovering its weaknesses. The duration of individual tasks, downtime, defective sections and downtime all allow you to summarize the long term tact and improve production planning.
The ADMIN4.0 configuration environment for setting up production procedures is simple and user-friendly, but demanding procedures can still be troublesome, especially if you are dealing with low-volume production and need to create new procedural programs frequently. The advantage of ADMIN4.0 is that it simplifies the creation of programs using predefined templates and the automatic generation of procedural programs based on input CAD and engineering data. The ADMIN4.0 system is therefore also suitable for one-piece production as the automatic program generation takes a few seconds.